Right-size packaging automation

Improve operational efficiency with custom, on-demand box and mailer solutions
Attend our Right-Size Packaging Summit on June 11, 2025, in Battle Creek, MI. Learn more >>
Right-size packaging automation makes it possible to adapt to order variability without additional labor and storage costs, increasing your overall operational efficiency.   

Our portfolio of automation allows you to create custom, on-demand packaging that’s accurately sized for each unique order—whether single or multi-item.
MINIMIZE VOID FILL
REDUCE WASTE AND LOWER DIMENSIONAL WEIGHT
LOWER SHIPPING COST
PROVIDE STRONG PRODUCT PROTECTION
Right-size automation advantage

How our expertise and portfolio can benefit you
  • Labor: Optimize labor costs and address the labor shortage in the manufacturing supply chain.

  • Shipping: Help reduce truck loads and DIM weight with right-size packaging.
 
  • Packaging materials: Reduce the amount of corrugate and void fill while providing reliable product protection.

  • Inventory: Minimize inventory by producing the packaging you need when you need it.

Box solutions portfolio
Fully automated, product-first system 
Produce custom, right-sized boxes for single and multiple items using Opera's 3D dimensioning system. Reinforced corners enhance packaging strength. 
Fully automated, box-first system
Create right-sized boxes for single and multiple items with Operetta while allowing operators flexibility for orders that are not conducive to conveyors.
Fit-to-size boxes – on demand 
Skip pre-ordered boxes and let our Box On Demand® series — Nextpro, Evo or New Midi — create fit-to-size corrugated boxes as you need them. 
Multiple box footprints, custom box height
Right size multiple box footprints on demand without stopping for changeovers with our multi-award-winning BoxSizer® machine. 
Mailer solutions portfolio
Paper mailers on demand 
Produce recyclable mailers with Smurfit Westrock Pak On Demand™, then let it seal and label the package for shipment. 
Paper mailers for conveyor fed orders 
Choose from three state-of-the-art machines in our WrapPro™ series, offering varying speeds and features to meet your specific operating and production needs. 
We're an integrated, full-service supplier

How we work with our customers


When you use a Smurfit Westrock machine, our support doesn’t stop at installation.
Trusted customer service
TRUSTED
CUSTOMER SERVICE
Optimized for your business
OPTIMIZED
FOR YOUR BUSINESS
Extensive testing capabilities
EXTENSIVE
TESTING CAPABILITIES
Our industry-leading automation services are available 24 hours a day, 7 days a week to help keep your lines running, optimize machine performance and efficiency and minimize any downtime.

Our full range of services includes parts and upgrades, remote customer and technical support, field services and connected automation. 
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